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READ MOREHow to balance the softness and toughness of 21S/2 velvet yarn in the weaving process of embroidered towels?
Yarn characteristics and selection
The "S" of 21S/2 velvet yarn stands for the count, which is the unit of measurement for the thickness of the yarn. The larger the count, the finer the yarn. This specification of velvet yarn is known for its moderate fiber diameter. It is neither too thin to lack support nor too thick to affect the touch. When selecting, CANWIN needs to strictly control the quality of the yarn raw materials to ensure that the fiber length is uniform, the strength is high, and the impurities are few, which is the basis for achieving a balance between softness and toughness.
Fine control of weaving process
1. Spinning process
In the spinning stage, by optimizing the tension adjustment system of the spinning machine to ensure that the yarn maintains uniform and moderate tension during the stretching process, it helps to reduce the internal stress of the yarn and improve the overall quality of the yarn. At the same time, reasonable spinning speed and temperature control are also key, which together affect the structural stability of the yarn and the integrity of the fiber.
2. Weaving process
When weaving embroidered towels, appropriate weaving processes such as plain, twill or satin should be used, and the appropriate organization structure and warp and weft density should be selected according to the design requirements. The setting of these parameters will directly affect the density, thickness and feel of the towel. By precisely controlling the speed and tension of the loom, the yarn is guaranteed to form a tight and uniform structure during the interweaving process, which not only retains the soft characteristics of 21S/2 velvet yarn, but also enhances the toughness and durability of the towel.
Embroidery process and pattern design
As one of the highlights of embroidered towels, the choice of embroidery process and pattern design also plays an important role in the balance between softness and toughness. In the embroidery process, appropriate embroidery thread and embroidery needle should be selected according to the characteristics of velvet yarn and the overall style of the towel. Through fine embroidery technology, the pattern is made more three-dimensional and vivid, without destroying the original texture of the towel, while maintaining the soft touch of the towel. In addition, reasonable pattern layout and color matching can also enhance the overall beauty and market appeal of the towel.
Optimizing post-processing process
Post-processing is an important part of improving the quality of embroidered towels. The feel and appearance of towels can be further improved through proper softening, pre-shrinking and shaping treatment. For example, enzyme treatment or softener treatment can increase the softness and skin-friendliness of towels; pre-shrinking can reduce the shrinkage of towels during use; shaping treatment helps to maintain the shape and dimensional stability of towels. The optimized application of these post-processing technologies makes the 21S/2 velvet yarn embroidered towels have good durability and wrinkle resistance while maintaining a soft touch.
CANWIN's quality control and testing
During the entire production process, CANWIN's strict quality control and testing are necessary to ensure product quality. CANWIN needs to establish a complete quality management system to conduct comprehensive testing of raw materials, semi-finished products and finished products. By testing physical indicators of towels such as yarn strength, elongation, twist, such as density, weight, water absorption, etc., ensure that the products meet relevant standards and customer requirements. At the same time, regular maintenance and maintenance of equipment is also one of the key factors to ensure production stability and product quality.
Hongjinding, 53J5+FJW, Tongzhou District, Nantong City, Jiangsu Province, China
+86-18962795299
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